High Temperature Anti-Seize Bearings, Bolts and Bushings

Anti Seize Treatment against Galling, Corrosion and Wear Temperature Range: Liquid Nitrogen to 3000F?

Metallic anti-seize GoldenBlue® provides superior protection against galling, corrosion, heat freeze, rust and seizing on many types of metal surfaces. Use in oxidative conditions as well as reducing conditions. Smooth, hard and high lubricity.

The pulp and paper and food industry also use polymer coated rollers and often make them anti-stick with polymer or cermets. The GoldenBlue&trade treatment could be a new coating technique to provide permanent low friction and heat and wear resistance. Typical treatment time would add one US cent per part for rollers and trays. Regardless this aspect should be tested on a case by case basis – which MHI will do free of cost while the program is offered. Imagine if soft coatings are replaced by the hard smooth wear resistant GoldenBlue® at your own site with the Cascade e-Ion machines.

Possible uses – inside your plant – for: Food, pharmaceutical and drink industries also use non stick in engineered parts and other surfaces like:
  1. Automotive valves – can withstand gas temperatures of up to 3000F
  2. Fastener galling – capable of frequent assembly and disassembly, allowing more use of the fastener before the threads are torn up, also helps to eliminate corroded or frozen fasteners.
  3. Pins for roller prosthetics & motorcycle and bicycle chains
  4. High speed skin temperature improvement for ball bearings and other components
  5. Marine shafts – better corrosion resistance
  6. Use in many steels containing, Chromium, Nitrogen, Vanadium, Molybdenum, Carbon, Nickel, Silicon Tungsten and other common elements.
  7. Pin and hanger expansion joints for bridges – better corrosion, galling-resistance. Improve carbon steel
  8. Valve stems, seats, and trim, fastening systems, screening, pins, bushings and roller bearings, pump shafts and rings.
  9. Other uses include wear plates, rails guides, and bridge pins.
  1. Mixers and stirrers
  2. Moulds and trays
  3. Hoppers and dispensers
  4. Extruders
  5. Rollers and presses
  6. Conveyors, chains and pulleys
  7. Heater plates
  8. Food packaging machinery
  9. Bottle handling machinery
  10. Sealing plates and knives
  11. Seal faces
  12. Food pump parts, splines and couplings
  13. Food labelling machines
  14. Food sorting machines

Wear resistance is generally improved with Galling resistance.

What are power cylinder components

What are power cylinder components

Comparison of deposition methods

In-situ Cascade e-Ion Nano- 10 microns Oxynitrides
Nitrides
Ti (C,O,N)
Enhanced SiC and Ti(C,N,O)
Si3N4 and variations
Galling and Wear Extreme     Resistance
Non Stick
Corrosion Resistant
Bearings and Anti Seize
Anti friction
Biomedical
Cell Phones
Machine Tools
Cast Iron
Die Steel
Stainless Steel
Graphite
Glass
De-e-Ion Deposition Nano-Microns- mm depends on objective. Cascade e-Ion assisted rapid deposition. Alumina
Molysilicides
Carbides
Diamond Coatings
Composites
Anti microbial
Dense and Hard Overlay
Friction
Metals
Polymers
Ceramics
PVD 1 – 5 μm (40 – 200 μin) Ti (C,N) Wear resistance Machine tools
CVD 1 – 50 μm (40 – 200 μin) Sic Wear resistance Fiber coatings
Baked polymers 1 – 10 μm (40 – 400 μin) Polymers Corrosion resistance, aesthetics Automobile
Thermal spray 0.04 – 3 mm (0.0015 – 0.12 in) Ceramics and metallic alloys Wear resistance, corrosion resistance Bearings
Hard chromium plate 10 – 100 μm (40 – 200 μin) Chrome Wear resistance Rolls
Weld overlay 0.5 – 5 mm (0.02 – 0.2 in) Steel, stellite Wear resistance Valves
Galvanize 1 – 5 μm (40 – 200 μin) Zinc Corrosion resistance Steel sheet
Braze overlay 10 – 100 μm (400 – 4000 μin) Ni – Cr – B – Si alloys Very hard, dense surface Shafts

Common Chemical compositions of some tool and die steels wt.% (nominal).  H is hot work grade

Grade.

C  

Mn

W

Si

Cr

Mo

V

Co

W1 1.0 0.35 0.30
O1 0.95 1.1 0.5 0.30 0.5
A2 1.0 0.30 0.30 5.0 1.0
D2 1.55 0.30 0.30 12.0 1.0
S1 0.5 0.30 2.5 0.30 1.5
T15 1.6 0.30 12.0 0.30 4.0 5.0 5.0
M2 0.9 0.30 6.0 0.30 4.0 5.0 2.0
H13 0.35 0.40 1.0 5.0 1.5 1.0
P20 0.4 1.5 0.4 1.9 0.2

MHI Anti Seize samples

Picture shows Car Tappets and outlet valves GoldenBlue® by the Cascade eIon process for Low alloy medium carbon manganese containing steel.


MHI Anti Seize samples

Common Chemical compositions of some tool and die steels wt.% (nominal).  H is hot work grade

Grade.

C  

Mn

W

Si

Cr

Mo

V

Co

W1 1.0 0.35 0.30
O1 0.95 1.1 0.5 0.30 0.5
A2 1.0 0.30 0.30 5.0 1.0
D2 1.55 0.30 0.30 12.0 1.0
S1 0.5 0.30 2.5 0.30 1.5
T15 1.6 0.30 12.0 0.30 4.0 5.0 5.0
M2 0.9 0.30 6.0 0.30 4.0 5.0 2.0
H13 0.35 0.40 1.0 5.0 1.5 1.0
P20 0.4 1.5 0.4 1.9 0.2

Brinell HB

Vickers Number,
(when Vickers MPa instead of Vickers number is reported, it is ten times the Vickers Number)

Rockwell C

.

902/9020

65

.

836/8360

63

.

778/7780

61

601

715/7150

59

578

671/6170

57

534

599/5990

54

495

547/5470

50

477

523/5230

49

461

501/5010

48

444

479/4790

47

375

395/3950

40

363

382/3820

39

353

369/3690

37

341

356/3560

36

321

332/3320

33

262

267/2670

25

241

246/2460

21

235

240/2400

20

229

234/2340

99 Rockwell B

223

228/2280

98

217

222/2220

97

212

217/2170

97

207

212/2120

96

201

206/2060

95

197

202/2020

94

192

197/1970

93

170

175/1750

87

Conversion Table for Hardness: Brinell, Vickers Number and Vickers MPa, Rockwell B and C.