Selection Guide and Comparison

Colors on surface. Cascade e-Ion can be Air Plasma.  Please contact MHI.

(All information in general comparison tables like the ones shown below should only to be treated as approximate or indicative of order of magnitude)

Type of MachineSurface Improvement TypeThicknessBest OutcomeProperty EnhancementIndustry
Cascade e-Ion

SE Models

New* R&D Model.  Discounted almost 50% for academic institutions who are existing MHI customers.

In-situ growth.

High integrity with base alloy.

Cascade e-Ion process generally produce smoother surfaces when compared to gas process.

In-situ color your hard surface

Nano-10 microns

Depends on material, mechanism and process conditions.   Also depends on solid solution and other possibilities.

1000nm=1 micron

Oxynitrides,
Nitrides e.g. TiN and TiON.
Enhanced SiC and Ti(C,N,O)
Si3N4 and variations. Epsilon and Gamma types.
Galling and Wear
Extreme Resistance
Non Stick
Corrosion Resistant
Bearings and Anti Seize
Anti friction
Biomedical
Cell Phones
Low friction coefficient
Machine Tools. Auto Parts including suspension and engine
Cast Iron
Die Steel
Stainless Steel
Graphite
Glass
De-e-Ion
SE and NE Models
Deposition and Surface layering including thick oxide formationNano-Microns- mm depends on objective. Cascade e-Ion assisted rapid deposition.Alumina, Ni-Cr-Mo,
Molysilicides
Carbides
Diamond Coatings
Composites
Anti-microbial.
Dense and Hard Overlay
Friction.
Prevent Biofilms.
Metals
Polymers
Ceramics
Power Industry
Paper & Pulp
LIPFunctionalization of polymersMolecular SizePolymeric and compositesWetting and AntimicrobialSoft Matter Industries
DRO CascadeNot a coatingUse for oxide controlLower dross and wasteClean metalAluminum melts primary and secondary. Other liquid metals like silver, bismuth, zinc etc.
Cascade EIZ-CDeburr, ionic clean.

Surface burrs may be removed

Clean and/or de-burrLower RMS or removal of debrisMetals and Ceramics
Cascade e-Ion with Slit ApertureBend GlassNanoSiAlON or AlONSmooth bend, water repellentCell phone, tablets, optical data transfer
PVD1 – 5 μm (40 – 200 μin)Ti (C,N)Wear resistanceMachine tools
CVD1 – 50 μm (40 – 2000 μin)SicWear resistanceFiber coatings
Baked polymers1 – 10 μm (40 – 400 μin)PolymersCorrosion resistance, aestheticsAutomobile
Thermal spray0.04 – 3 mm (0.0015 – 0.12 in)Ceramics and metallic alloysWear resistance, corrosion resistanceBearings
Hard chromium plate10 – 100 μm (400 – 4000 μin)ChromeWear resistanceRolls
Weld overlay0.5 – 5 mm (0.02 – 0.2 in)Steel, stelliteWear resistanceValves
Galvanize1 – 5 μm (40 – 200 μin)ZincCorrosion resistanceSteel sheet
Braze overlay10 – 100 μm (400 – 4000 μin)Interface IntegretyWearPaper and Pulp