Save Energy with Cascade e-Ion Anti Seize Treatment. Automobiles. Bearings and Other Friction Components.

High-Temperature Anti-Seize Bearings, Bolts, and Bushings

Anti Seize Treatment against Galling, Corrosion and Wear Temperature Range: Liquid Nitrogen to 3000F?

Did you know that 30-60EJ of energy can be saved by reducing friction from 0.25 to 0.1 with the EION?

Metallic anti-seize GoldenBlue^® provides superior protection against galling, corrosion, heat freeze, rust, and seizing on many metal surfaces. Use in oxidative conditions as well as reducing conditions. Smooth, hard, and high lubricity.

Read the article on nano-texture wear analysis

Read the article on self-organization during wear (see appendix)

The pulp and paper and food industry also use polymer-coated rollers and often make them anti-stick with polymer or cermets. The GoldenBlue&trade treatment could be a new coating technique to provide permanent low friction and heat and wear resistance. Typical treatment time would add one US cent per part for rollers and trays. Regardless this aspect should be tested on a case-by-case basis – which MHI will do free of cost while the program is offered. Imagine if soft coatings are replaced by the hard smooth wear-resistant GoldenBlue^® at your own site with the Cascade e-Ion machines.

Possible uses – inside your plant – for:	Food, pharmaceutical, and drink industries also use non-stick in engineered parts and other surfaces like:
Automotive valves – can withstand gas temperatures of up to 3000F Fastener galling – capable of frequent assembly and disassembly, allowing more use of the fastener before the threads are torn up, also helps to eliminate corroded or frozen fasteners. Pins for roller prosthetics & motorcycle and bicycle chains High speed skin temperature improvement for ball bearings and other components Marine shafts – better corrosion resistance Use in many steels containing, Chromium, Nitrogen, Vanadium, Molybdenum, Carbon, Nickel, Silicon Tungsten and other common elements. Pin and hanger expansion joints for bridges – better corrosion, galling-resistance. Improve carbon steel Valve stems, seats, and trim, fastening systems, screening, pins, bushings and roller bearings, pump shafts and rings. Other uses include wear plates, rails guides, and bridge pins.	Mixers and stirrers Molds and trays Hoppers and dispensers Extruders Rollers and presses Conveyors, chains and pulleys Heater plates Food packaging machinery Bottle handling machinery Sealing plates and knives Seal faces Food pump parts, splines, and couplings Food labeling machines Food sorting machines

Possible uses – inside your plant – for:

Food, pharmaceutical, and drink industries also use non-stick in engineered parts and other surfaces like:

Automotive valves – can withstand gas temperatures of up to 3000F
Fastener galling – capable of frequent assembly and disassembly, allowing more use of the fastener before the threads are torn up, also helps to eliminate corroded or frozen fasteners.
Pins for roller prosthetics & motorcycle and bicycle chains
High speed skin temperature improvement for ball bearings and other components
Marine shafts – better corrosion resistance
Use in many steels containing, Chromium, Nitrogen, Vanadium, Molybdenum, Carbon, Nickel, Silicon Tungsten and other common elements.
Pin and hanger expansion joints for bridges – better corrosion, galling-resistance. Improve carbon steel
Valve stems, seats, and trim, fastening systems, screening, pins, bushings and roller bearings, pump shafts and rings.
Other uses include wear plates, rails guides, and bridge pins.

Mixers and stirrers
Molds and trays
Hoppers and dispensers
Extruders
Rollers and presses
Conveyors, chains and pulleys
Heater plates
Food packaging machinery
Bottle handling machinery
Sealing plates and knives
Seal faces
Food pump parts, splines, and couplings
Food labeling machines
Food sorting machines

Wear resistance is generally improved with Galling resistance.

What are power cylinder components

Comparison of deposition methods

In-situ Cascade e-Ion	Nano- 10 microns	Oxynitrides Nitrides Ti (C,O,N) Enhanced SiC and Ti(C,N,O) Si3N4 and variations	Galling and Wear Extreme Resistance Non Stick Corrosion Resistant Bearings and Anti Seize Anti friction Biomedical Cell Phones	Machine Tools Cast Iron Die Steel Stainless Steel Graphite Glass
De-e-Ion Deposition	Nano-Microns- mm depends on objective. Cascade e-Ion assisted rapid deposition.	Alumina Molysilicides Carbides Diamond Coatings Composites	Anti microbial Dense and Hard Overlay Friction	Metals Polymers Ceramics
PVD	1 – 5 μm (40 – 200 μin)	Ti (C,N)	Wear resistance	Machine tools
CVD	1 – 50 μm (40 – 200 μin)	Sic	Wear resistance	Fiber coatings
Baked polymers	1 – 10 μm (40 – 400 μin)	Polymers	Corrosion resistance, aesthetics	Automobile
Thermal spray	0.04 – 3 mm (0.0015 – 0.12 in)	Ceramics and metallic alloys	Wear resistance, corrosion resistance	Bearings
Hard chromium plate	10 – 100 μm (40 – 200 μin)	Chrome	Wear resistance	Rolls
Weld overlay	0.5 – 5 mm (0.02 – 0.2 in)	Steel, stellite	Wear resistance	Valves
Galvanize	1 – 5 μm (40 – 200 μin)	Zinc	Corrosion resistance	Steel sheet
Braze overlay	10 – 100 μm (400 – 4000 μin)	Ni – Cr – B – Si alloys	Very hard, dense surface	Shafts

Common Chemical compositions of some tool and die steels wt.% (nominal). H is hot work grade

Grade.	C	Mn	W	Si	Cr	Mo	V	Co
W1	1.0	0.35	0.30	–	–	–	–	–
O1	0.95	1.1	0.5	0.30	0.5	–	–	–
A2	1.0	0.30	–	0.30	5.0	1.0	–	–
D2	1.55	0.30	–	0.30	12.0	1.0	–	–
S1	0.5	0.30	2.5	0.30	1.5	–	–	–
T15	1.6	0.30	12.0	0.30	4.0	–	5.0	5.0
M2	0.9	0.30	6.0	0.30	4.0	5.0	2.0	–
H13	0.35	0.40	–	1.0	5.0	1.5	1.0	–
P20	0.4	1.5	–	0.4	1.9	0.2	–	–

MHI Anti Seize samples

Picture shows Car Tappets and outlet valves GoldenBlue^® by the Cascade eIon^™ process for Low alloy medium carbon manganese containing steel.

MHI Anti Seize samples

Common Chemical compositions of some tool and die steels wt.% (nominal). H is hot work grade

Grade.	C	Mn	W	Si	Cr	Mo	V	Co
W1	1.0	0.35	0.30	–	–	–	–	–
O1	0.95	1.1	0.5	0.30	0.5	–	–	–
A2	1.0	0.30	–	0.30	5.0	1.0	–	–
D2	1.55	0.30	–	0.30	12.0	1.0	–	–
S1	0.5	0.30	2.5	0.30	1.5	–	–	–
T15	1.6	0.30	12.0	0.30	4.0	–	5.0	5.0
M2	0.9	0.30	6.0	0.30	4.0	5.0	2.0	–
H13	0.35	0.40	–	1.0	5.0	1.5	1.0	–
P20	0.4	1.5	–	0.4	1.9	0.2	–	–

Brinell HB	Vickers Number, (when Vickers MPa instead of Vickers number is reported, it is ten times the Vickers Number)	Rockwell C
.	902/9020	65
.	836/8360	63
.	778/7780	61
601	715/7150	59
578	671/6170	57
534	599/5990	54
495	547/5470	50
477	523/5230	49
461	501/5010	48
444	479/4790	47
375	395/3950	40
363	382/3820	39
353	369/3690	37
341	356/3560	36
321	332/3320	33
262	267/2670	25
241	246/2460	21
235	240/2400	20
229	234/2340	99 Rockwell B
223	228/2280	98
217	222/2220	97
212	217/2170	97
207	212/2120	96
201	206/2060	95
197	202/2020	94
192	197/1970	93
170	175/1750	87

Conversion Table for Hardness: Brinell, Vickers Number/Vickers MPa, Rockwell B and C.

Comparison of deposition methods

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