Design with OAB® Steam and Hybrid Tunnels

Tunnel Design from the High Temperature Leader

for Shrink-Wrap, Clean for Removing Bacteria or Condition Cotton Textiles

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Not a problem to mixAdding Moisture to Cotton FiberSteam Tunnel Entry

Feeding into SWE machine.  Adding moisture to cotton fiber or for shrink wrap CPG.

Cotton fibers improve their integrity with moisture.  The SWE machine with the steam tunnel is easily able to do this.

Save electrical usage.  Paying 25¢ per bottle?  Check out if the OAB steam tunnel can reduce to 2¢.

For CPG, design for maximum shrinkage with complex bottles. With the right materials ~ 75% shrink in the film can be obtained with OAB steam® and PVC type shrink-materials. When placing a wrap over your object, please ensure that the maximum shrink position is in not beyond the capability of wrap (3:1 shrink for PVC or 2:1 shrink for older materials for wraps). Please ensure that the shrinkage is designed to minimize warping (all this means is allow the shrinkage to proceed in a direction that reduces wrinkling).

The OAB steam cuts down the number of tunnels required.  With the OAB® steam one has less design worries about the number of tunnels as the shrinkage happens often in less than a second.   Obtaining energy efficient equipment has never been easier.   Several vendors will sell you tunnels or you can use MHI designs. With OAB® steam, the steam-tunnel generallydoes not involve jets, nozzles or design holes inside the tunnel to contend with. The OAB® steam generators may be re-positioned at will.

Cotton fiber improves properties with saturated steam exposure.    Please contact MHI for improving energy efficiencies in this sector.  Tunnels for for cleaning, garments/yarn/fiber, shrink wrap label on bottles, pharma clean tunnels, textiles fiber conditioning.  Call MHI for details.  MHI results show that OAB® steam results in a tight shrink with lesser time and better finish for even the toughest PVC wraps/labels. However as always you should verify such a claim in your specific situation. Turn on and off as required. Belts speeds vary for applications.  Please request a sample of the energy and water savings one may expect for standard belt speeds of about 20ft/min, standard bottles (glass included) with a PVC shrink-wrap. Contact MHI.

Best Tunnel for Shrink Label Energy Efficient Machine Compare the energy wasted in pressurization or vacuum, compare foot-print

We present below a Value Performance Index (VPI) to capture important performance criteria, both function-related and equipment-related.  The complexity of the bottle, (material, height, curvature, etc.), the speed of labeling and quality of sheen required determine the level of difficulty of final the product/job. If the system that you are considering for purchase can handle a very difficult shrink wrapping job, higher is the VPI. The versatility of the equipment/system depends on energy efficiency, water efficiency, safety features, flexibility such as portability of equipment, small foot-print, ease of designing around the system, and easy on-off on-demand use.

VPI is a semi-quantitative measure that has been created by MHI.   Several variations are feasible in how one gauges this index, so the user is cautioned to compare this with other indices. The following VPI numbers and assumptions are provided only as a guide.

Interested in using steam tunnel for disinfection or for conditioning textiles?  Contact MHI.

Purchasing or retrofitting a labeling system should be based on the VPI of a system.  For example, if one pays $100,000 for a complete system, then one has to maximize the performance index (VPI) in that category.  Alternatively, for systems with the same VPI, one would choose the system that costs less. Performance index improves with energy efficiency, scattering  (shininess), water efficiency, portability, and smaller foot print. MHI’s OAB® steam systems offer all of these. If you wish to try your shrink wrap with OAB® steam, please contact MHI and provide your sample for your demo or visit MHI and run it yourself.   Compare systems with the same VPI.

Typical Value Performance Index Scenarios
Level of
Difficulty* (1-5)
Versatility
Rating (1-5)
Example
Picture Shapes
Determining factors
for the level of difficulty
VPI of the System
(Possible scenarios)
5 High
  1. 5 for OAB based system
  2. 2 for Pressure Boiler System
  3. 1 for unoptimized Boiler System
MHI Shrink System
  1. Closely spaced ripples
  2. Glass
  3. Tall with multiple ripples
  4. Filled bottles vs empty
  5. Curvature change is smooth
    but closely spaced
  6. No base-lip
VPI=250 Highest
2 Medium
  1. 5 for OAB based system
  2. 2 for Pressure Boiler System
  3. 1 for Unoptimized Boiler System
  1. Simple Ripples
  2. Glass
  3. Tall
  4. Not Filled
  5. Curvature change is smooth
  6. Base-lip exists
VPI=100 Medium
1 Low
  1. 5 for OAB based system
  2. 2 for Pressure Boiler System
  3. 1 for Unoptimized Boiler System
  1. No Ripples
  2. Plastic
  3. Tall
  4. Filled
  5. Curvature change is smooth
  6. Most complex factor is the
    label and seal concept.
  7. Base-lip exists
VPI=10 Lowest

MHI Bottle 37

Reflection Lengths.  A higher number reflects a better PI.

(% Improvement from AVG)

 73%

61%

 53% 46%

51% 41%

 57% 50%  37%
 45% 23%  8%  -40%
33%  6% 13%  -11%
Average % = Improvement  42%

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The level of difficulty increases with material to be labeled (glass over plastic), type of base-lip, number and shrink percentage of contours, concavity and convexity curvature, and how far they are spaced, etc.  Depending on the load, the common belt speed is 10ft/min-400ft/Min. The performance expectation increases with energy savings demanded over conventional systems (say 85% saving in energy and water), speed requirements (say 200 feet per minute per 10 kW per object compared to 20 feet per minute per 300kW per object).  Versatility rating is the highest at 5.   Flexibility for example, can be high if the steam generator can be turned on off on demand, or if steam generator needs to be easily relocated, or allows the mix and match bottles in the same run.  Flexibility can also increase with simplicity of design, where special tunnel technology with jets and so on is not required.  For SW OAB® systems, the assumptions for the table above are that they have a high (4 – 5) versatility rating compared to a 300 kW pressure boiler steam which is given a versatility rating assumption of only 2.

From MHI, free help with sourcing film (wrap), highly reduced set-up of machinery when you switch to the extremely energy efficient are available with the much lower price OAB® steam generators.    Free help with financing – even outside the USA, where feasible.

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