Your MHI Inc. blog for saving the quality of energy and quantity of water used.

To help with the COVID-19 problems, we are encouraging our customers to consider supporting front-line workers at hospitals, testing clinics, and other healthcare facilities in their fight against the Coronavirus and the COVID-19 disease it causes with innovative uses of the steam products and Airtorch® Products. We have placed many such products in the ‘Sale’ section of the MHI web store.

Examples of Energy and Cost Savings with an Airtorch.

Examples of Airtorch use (case studies)

Examples of water and energy savings with the MightySteam

Examples of MightySteam Applications

  • MHI practices and advances innovation in its technical fields and business methods.
  • MHI uses and delivers only high-quality energy. MHI’s mission relates to high-quality energy preservation.
  • A Leader for energy efficiency with materials design, integration, and innovation. We are integrating Engineering and Science Inventions.
  • With unsurpassed technology portfolio focused on Airtorch®, Radiative-products, and MightySteam® technologies.
  • MHI ships all over the world small KW to MW devices.
  • Committed to saving water in various industrial applications innovator in nano-texture development and surface engineering. It’s Quasi-R®
  • Significant IP for products including energy materials, steam antimicrobial, and nanomaterials. Responsible use.
  • Smart Power focused. Easy use and built-in scalability modularity.
  • Clean energy manufacturer. Steam applications for antimicrobial. Airtorch® applications for CO2 conversion
  • A Leader for Saving the Quality of Energy. MHI uses the most efficient electric control systems.
  • MHI Inc. is a Leader in Advanced Manufacturing and Materials.
  • A global presence for your innovative efforts. 
  • Scholarly References
  • Mission
  • MHI Web Store

Steam Pages:

https://mhi-inc.com/superheated-steam-generators-electric-steam-generator-when-you-need-economical-electric-steam-with-zero-emissions-in-minimum-spatial-footprint-high-quality-steam/

https://mhi-inc.com/oab-instant-high-temperature-steam-models/

Air Heating/Process gas Heating

https://mhi-inc.com/electric-airtorch-process-gas-heaters/

https://mhi-inc.com/airtorch-design-graphspower-vs-flow-rate-mhi-airtorch-airflow-design-graphs-and-applications-of-mhi-airtorch-products-mhi-offers-high-pressure-high-temperature-best-value-lowest-cost-solu/

Main Page for Heating Elements and Molybdenum di-Silicide Heaters

https://mhi-inc.com/high-temperature-heating-elements-mosi2-sic-gaxp-igmp-plasma-and-steam-ceramics/

Main Page for GAXP® Elements

https://mhi-inc.com/mhi-gaxp-heating-element-worksheet-design-with-gaxp-heating-elements-best-value-easy-to-install-and-use/

Main Page for Silicon Carbide Heaters

https://mhi-inc.com/silicon-carbide-heating-elements/

Main Page for Microheaters/Fiber-heaters/Microtube Heaters

https://mhi-inc.com/microheaters-fibheats-and-holders/

Main Page for Furnaces

https://mhi-inc.com/high-temperature-furnace-products-energy-efficient/

Main Page for Hot-Plates/Thermoplates™

https://mhi-inc.com/hot-plates-glow-radiators/

How many lbs. of CO2 do you not make when you convert to electric heating?

For every 1 kWh of energy made or converted by electric methods instead of by burning carbon-containing fuel, one prevents the production of between 0.8-2lbs of CO2, depending on the type of combustible fuel replaced.  Some combustible fuels contain carbon only (like coal) and some have carbon and hydrogen (like natural gas).  Source: https://www.eia.gov/.  This calculation does not include any greenhouse gases other than CO2. Gases like methane are also very problematic climate gases (Source).

World Logo No-gas Use Clean Electric

Improve Everything

Sensitivity to the Environment is Important

Sensitivity to the Environment is Important


Best Biomedical Technology Tool Bit Manufacture Shrink Label Technology
Making Abrasive Wheels Bending and Shaping Glass Technology Clean Microbes with steam when used properly
Save Aluminum Dross Stick Resistant Using steam or hot air for vats

Why and how are MHI devices built with high energy efficiency The use of high-grade energy almost automatically leads to many types of improved efficiencies including the use of much lower energy for a defined objective and much lower time of processing i.e. to higher productivity. MHI excels in high-grade energy conversion in the hot-products sector. High-temperature energy is high-grade energy. Now Quasi-R™ MHI technology further extends the dramatic energy savings up to the Exa-Joule range.  The world uses ~450EJ or so today.   Did you know that Energy requirements will increase by 1/3 over the next 20 years?  The push will be to have high-quality energy.

Efficiency to preserve the quality of energy is important.  MHI is working hard to reduce the amount of energy for any objective.  This is the only way to reduce emissions.    Did you know? human evolution is most likely related to energy efficiency – of digestion!  

Simplicity is fully extended to the industrial sectors. This design philosophy is helping with MHI Inc.’s Climate and Sustainability Products.

From textured surfaces that use very little grease to reducing greenhouse gases  –  some examples of new technologies and SmartMachines are discussed below for Heating, Communication, Fiber-Forming, Furnaces, Fuel Production, Clean Reactions, Ultra-low friction, and many more…..

Even the very high power models are simply installed and used for Process gas heaters. 

We service a host of Fortune companies.

300+KW MHI Power and Temperature Control Panels
256 KW Airtorch™ with only ~1 psig pressure drop at 1300C.
The stable and low-cost delivery of hot steam and hot air has greatly improved open processes. E.g.  Fuel from waste food is offered above 750 C or Vulcanization in steam or Air.
MHI works with our global community.  When we discover new energy savings ideas and technologies we quickly offer them to the global community.

Process Air/Gas Heaters

GTA & MVTA up to 1200°C Convective Energy
Airtorch® Gas Heaters Accurate, Low-Pressure Drop, Easy Installation, Incredible Warranty. Superior Warranty.
Highly Efficient and Small Foot-print Airtorch and High-Quality Steam Products
Choice of Steam Generators Choice of Pressures. Apart from the significant energy savings that MHI products offer – several additional savings are also experienced. For example, when one saves over ten psi in pressure drop, this equates to about a 30 KW savings for a 1000 SCFM flow.
Smooth Management of Very High-power.

The Economics of high-quality thermal-devices

The best way to increase savings and reduce emissions is to lower the power consumption and total energy use for any objective.

Lower the device power usage by just  1 kW – Save $876 per year @US 10c/KWhr (A typical US household uses 2-4 KW (power) devices at home). Multiply this power by the hours used for obtaining the energy used and price-paid.

Industrial use of power is much higher  ~ 100-1000 KW are used for industrial devices, especially when radiative, steam, and materials processing requirements.

MHI SmartPower devices offer substantial power savings. Click on this page for an overview.

How much do the devices cost, and how to find the best price?

How much detail should I use to specify my device?

The best price is obtained when you purchase the closest standard equipment for your desired use.

So it is best to specify the essentials.

For Steam: Choose the power, temperature, and kg/hr water usage. Examples of how to increase productivity? Drying, Antimicrobial, and Fuel Production. Waste to Fuel Production.

For Process Air Devices:  Chose power and temperature. If in-line use, specify the pressure. What are MHI intelligent devices?   Go Green with brilliant reactions enabled by hot clean gases. Heat all gasses, whether non-combustible or combustible,

For Furnaces:  Choose the Temperature and power (based on the load). Choose furnace makers that provide at least a one-year warranty on the heating elements. How do distortion-free stainless steel enclosures improve life and efficiency?

For Heating Elements:  Please review economics on this page. What is GAXP?

Items to Include

These items are now essential in a new device specification. They are best practices and should be part of your project when specifying a device.

  • Warranty – Ask for a Warranty on the Heating-Element for a Steam Generator, Hot Plate, Airtorch, or Furnace.
  • Ask for Testimonials – Or look for them on the manufacturer’s website.
  • Does the manufacturer provide several levels of tutorials – Online forms?
  • Online RFQs – Does the manufacturer provide this?
  • Prices:  Although not always comprehensive, there should be an online web store with price guidance.
  • Does the manufacturer talk up energy efficiency and sustainability? It’s a good practice to ask the sales agent.
  • Does the manufacturer believe in Simplicity of design?

What makes a device cost more?

Here is a list of items that typically may lead to an increase in the capital cost of a device.

  • Short Time-Frame – The faster you need it, the more people will need to work on your order to make the deadline.   More people equals more money.
  • Customization– Customization could be great but is costly.   Please be aware that the more items are built from scratch, the higher the cost.
  • Spreading out payments:  Paperwork from your end could take time – sometimes even compared to the build-out. Manufacturers routinely depend on being paid on time. The best prices are given when prepayment is made.
  • Integration to 3rd Party Tools:  Choose a manufacturer that provides its data acquisition system. The third part, tools can cost money and time to integrate.

Will I get my money back? What is my ROI?

When choosing a product, ask for typical Return On Investment Calculations if you will use it to generate revenue.

More:

  • Check for Testimonials and Reviews. A good manufacturer will always post these.
  • Is the repair policy sound,  affordable and valuable? Machines will break down – maintenance is typically 10% of the initial purchase. The buyer should check if the manufacturer offers a comprehensive policy like the NeverDown(TM) guidelines.
  • It does not hurt if the company you are dealing with has at least two decades in existence with continuous testimonials.
  • Did the manufacturer or seller provide the quote promptly? If not, it could be a symptom of downstream delays. There are exceptions, but buyer beware.

Summary: There is no one answer to how to choose your best thermal device. The above are some guidelines that refer to good practices. Now include some Green Practices and obtain more benefits-

Some Benefits Of Going Green and even Blue In Manufacturing?

Attracting buyers as a way to do more business is a benefit of sustainability. How can MHI help? MHI technologies offer the potential to:

Reduce Costs

Energy use reduction can substantially reduce long-term electrical costs. Reducing water usage and cutting down on material-waste disposal can also add significant savings.

Enhance Brand Image

Establishing your company as a voice for environmental responsibility can lift the perception of your company and play a vital role in the success of your business overall.

Attract Committed Employees

One of the best ways to appeal to the next generation of workers is to demonstrate a commitment to the environment.

Furnaces

Look Inside a tube furnace its uniform

Look Inside a tube furnace its uniform

Robust Radiator™ RR, GRR and Scale-able Modules Range of Power/Temperature Capability
NoAge™ Enhanced Silicon Carbide Class-Leading Longevity

The smallest Microheaters made by MHI are the four below.

  1. The spiral https://mhi-inc.com/product/gaxp-1-spiral-microheater-for-vertical-use/
  2. The linear microheater https://mhi-inc.com/product/s12-200-1500-microheater/
  3. https://mhi-inc.com/product/gen2-heatpad%c2%99-with-1-diameter-hot-zone/
  4. Microtube. https://mhi-inc.com/product/microtube-gaxp-heat-12mm/

Sleeve

MicroLinear Heater

Microheater

FiberHeater

Steam- the new insta-steam revolution.

Applications of Steam Generators:   From Drying Antimicrobial and Waste to Energy – Steam has many advantages e.g. reducing the amount of landfill dumping,  reducing the amount of greenhouse-gas emissions and pollution, as well as reducing dependence on non-renewable fossil fuels.

OAB® Superheated Steam Generators 1300°C High-enthalpy Steam

OAB® Superheated Steam Generators 1300°C High-enthalpy Steam

HGA-M Models High Throughput On-demand

Energy Savings: Why Should We Be Concerned With the Quality of Energy Conservation?

Basic Thermodynamics.

All about steam action.

If one burns fossil fuel, the best efficiency is ~50-85% for achieving a work objective. With electric energy, efficiency for an aim can be closer to 100% during conversion. Sunlight to direct electrical work is ~35-44%.

How much energy does the world use?

For a quick review of thermodynamics- https://mhi-inc.com/Converter/watt_calculator.htm and learn about the many temperature and energy scales!

For a nifty US, Government calculator, click here.

The weight of carbon dioxide per One Million BTU (293 KWhr) of burn with different fuels and processes.

The approximate price of this small amount of energy is US$30. A typical US home’s monthly electric bill is also in this order. Note for comparison that the average human exhales about~ 1 kg of carbon dioxide on an average day (about 7-9 kg a week) because human activity averages at about ~100 Watts or 341 BTU/hr of power usage (energy burn rate) .e. ~ about 200-250 lbs./ Million BTU.

An average size tree can absorb 20-25 kg of carbon dioxide per year and can sequester 1000 kg of carbon dioxide by the time it reaches 40 years old. At standard pressure and 15°C (59 °F), the density of carbon dioxide gas is 1.87 kg/m3 (0.1167 lb./ft3).   Therefore, for a zero-sum, one roughly needs about 8-10 active trees per human. It is estimated that there are 3.04 trillion trees in the world of about 7.7  billion people (source:  greenfuture.io/nature/how-many-trees-are-in-the-world). (Please note that these are all approximate numbers and should only be used for an order of magnitude analysis). Other living species also produce CO2 and CH4 as well – do the combustion processes listed below. The estimate for animal species is itself from 8-30 Million species. Each species may comprise large numbers in them. One pound (~454 grams) of carbon dioxide gas occupies 0.2426 m3 (8.566 ft3, 64 US gallons, 243 liters). Now compare emissions from energy usage that produce CO2.     Use the Airtorch®, MightySteam®, or E-Ion for zero carbon emission.

Weight of carbon dioxide in lbs. per one million BTU of energy.

Diesel fuel /heating oil, 161.3 lbs

Gasoline, 157.2 lbs

Propane, 139.0lbs

Natural gas, 117.0 lbs

E-Ion,  Plasma, HGA, or OAB® steam at device; 0.0 lbs.

Melting Point of Metals

Aluminum           Al            660°C     1220°F

Copper                 Cu           1083°C  1981°F

Gold                      Au          1063°C  1945°F

Iron                       Fe           1539°C  2802°F

Lead                      Pb           327°C     621°F

Nickel                   Ni            1455°C  2651°F

Palladium            Pd           1555°C  2831°F

Platinum              Pt            1773°C  3224°F

Silver, Fine          Ag           961°C     1761°F

Tin                         Sn           232°C     450°F

Zinc                       Zn           419°C     786°F

Material Constants

Energy Conversion kJ mol-1 kcal mol-1 eV cm-1
kJ mol-1 1 0.23901 1.0364×10-2 83.59
kcal mol-1 4.184 1 4.3363×10-2 349.75
eV 96.485 23.061 1 8065.5
cm-1 1.1963×10-2 2.8591×10-3 1.2398×10-4 1
wavenumber wavelength and frequency chart

wavenumber wavelength and frequency chart

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Trivia

Contact MHI

Universal Constant Units and Value
h (Planck’s constant) 6.626075 *10-34 J s
kB (Boltzman’s constant) 1.38065 *10-23 J K-1
NA (Avogadro’s number) 6.022136 *1023 mol-1
c (speed of light) 2.9979245 *108 m s-1
ao (Bohr radius) 5.2917724 *10-11 m
e (charge of an electron) 1.6021773 *10-19 Coulomb
Surface Energy = Energy/Area
Compare Metals, Ceramics, Glass and Plastics

Surface Energy = Joule/m2Newton×m/m2Newton/mForce/Length Surface Tension

Metals typically 1000 mJ/m2

Ceramics typically 500 mJ/m2

Glass typically 100 mJ/m2

Soft Matter/Plastics typically 50 mJ/m2